Powermate PP0100342 Operations Manual download pdf (Page 2)

PARTS LIST

PP0100342

Burn out of engine

Rusting inside engine

Stuck impeller

Intrusion of foreign matters

Air leakage from suction side

Output power down from engine

Damaged mechanical seal

Suction lift is high

Improper length/diameter. Kinked hose

Air goes in from suction side

Insufficient priming water inside

pump casing

Drain plug is not tight

Improper revolution of engine

Air leakage from mechanical seal

Delivery hose is broken

Refer to Instruction manual of engine

(Repair)

Check piping at suction side

Check & Repair engine

Replace mechanical seal (Repair)

Make suction lift lower

Ensure proper hose is used.Remove kinks

Leakage of water from delivery hose or pipe

Check and stop leakage of water

Disassemble & clean the impeller

Prime water fully. Refer [BEFORE USE]

Fill pump with water before use"

Tighten drain plug firmly. Please refer

"ATTENTION AFTER USE"

Refer to Engine Operation Manual.

Replace mechanical seal (Repair)

Replace delivery hose

SOLUTION

Disassemble & clean the impeller

SOLUTION

Wearing out of impeller

Replace the impeller (Repair)

High sand content

Remove sand content

Clogging of foreign matters at impeller

Remove foreign matters

SOLUTION

POSSIBLE CAUSE SOLUTION

PROBLEM

Check piping at suction side

SOLUTION

Pump does

not revolve

Not enough

delivery

volume

Pump

does not

self-prime

water

Remove obstacle in impeller.

(Do not remove impeller)

SOLUTION SOLUTION

Suction flange

Delivery flange

Cover bolt

Mechanical

Seal

Front cover

Impeller

Volute casing

Engine

tool

Knob

Flat hose

Suction hose

(not bent hose)

Holes on hole

Confirm

installing

packing!

1 4

Recoil

Check suction pipe!

In case of no suction or

small delivery, the cause

is usually due to air

leakage at suction side.

In such case :

Remove suction hose.

Start engine with water

inside the pump.

Press the palm of your

hand to cover the

suction hole and wait

30 seconds. If you feel suction on your palm, the pump

is working fine but hose connection needs correction.

Please check if rubber packing is installed and if

there is any hole on suction hose

TROUBLESHOOTING GUIDE

PP0100342

50 mm (2")

BSP Thread or Fire Fighting Thread

98 ft (30 m)

185 USG/min (700 L/min)

26 ft (8 m)

Forced Air-coolel 4-stroke Gasoline Engine

HONDA GX160

163 cc

2.9kW(3.9PS) / 3600rpm

3.6kW(4.9PS) / 4000rpm

Automotive Unleaded Gasoline

0.819 USG (3.1 L)

Approx.2hrs (full tank)

Recoil starter

1 Strainer, 2 Hose Couplings,

3 Hose Bands, 1 Engine Tool Set

104 lbs (47 kg)

Model

Connection Dia

Connection Thread

Total Head

Delivery Volume

Max. Suction Head

Model

Exhaust Volume

Output

Rated Power

Max. Power

Fuel

Fuel Tank Capacity

Continuous Operating Time

Starting Method

Standard Accessories

Net Weight

PUMPENGINE

SPECIFICATIONS

*Specifications may differ slightly depending on model.

**For the purpose of improvement, specifications are subject to changes without notice.

100

(ft)

160 180 200100 120 140

60 8020 40

DELIVERY VOLUME (

USG/min

)

TOTAL HEAD

PERFORMANCE CURVE

*Performance ratings are guaranteed minimum, not inflated maximum.

PP0100342

Pump Housing

25A Plug and O-Ring

Cover Bolt

Mechanical Seal

Cushion Rubber

Flange Socket Bolt M8 60

Washer 8

Delivery Housing

Flange Packing

32A Plug and O-Ring

Delivery Flange

Knob

Casing Packing

Front Cover Packing

Impeller

Front Cover

O-Ring

Volute Casing

Suction Flange

Check Valve Packing

Base Set

Adjusting Washer

Engine Honda GX160

Name Plate

Bolt M12 45

DESCRIPTION QTY

REF.

NO.

PART NO. DESCRIPTION QTY

REF.

NO.

PART NO.

PPK0115446

PPK0118079

PPK0115580

PPK0115159

PPK0116172

PPK0116517

PPK0116493

PPK0115445

PPK0115490

PPK0118450

PPK0115444

PPK0115590

PPK0115578

PPK0115579

PPK0115447

PPK0115882

PPK0115676

PPK0115489

PPK0115492

PPK0115780

PPK0117816

PPK0110491

Note A

0070099

PPK743119083

PPK743119046

PPK743119061

PPK743119051

PPK743119063

PPK734505066

PPK854255008

PPK842319008

PPK838719008

PPK0115778

PPK741305153

PPK0115548

Bolt M8

Bolt M10 25

Bolt M8 35

Bolt M10 30

Socket bolt M8 25

Seal Washer 8

Spring Nut M8

Nut M8

Tool

Wing Bolt M8 15

Head Packing

Call our toll free number 1-800-445-1805

7 a.m. to 5 p.m. C.S.T. or www.powermate.com to obtain warranty service information or

order replacement parts or accessories. Please have the following information available:

1. Model Number.

2. Serial Number.

3. Date and where purchased.

4. Replacement numbers if you are ordering part

Pramac America, LLC P.O. Box 6001 Kearney, NE 68848

Attention: Warranty Service Department

www.powermate.com

Warranty Coverage: Pramac America, LLC (the Company) warrants to the original retail customer

in North America that it will repair or replace, free of charge, any parts found by the Company or its

authorized service representative to be defec- tive in material or workmanship. This warranty covers

the cost of replacement parts and labor for defects in material or workmanship.

Not Covered:

Transportation charges for sending the product to the Company or its authorized service

representative for warranty service, or for shipping repaired or replacement products back to the

customer; these charges must be borne by the customer.

Engine is covered exclusively by a separate warranty from the engine manufacturer, included

with the engine Manual.

Damages caused by abuse or accident, and the effects of corrosion, erosion and normal wear and tear.

Warranty is voided if the customer fails to install, maintain and operate the product in accordance

with the instructions and recommendations of the Company set forth in the owner's manual, or

if the product is used as rental equipment.

The Company will not pay for repairs or adjustments to the product, or for any costs or labor,

performed without the Company's prior authorization.

Warranty Period:

For warranty service, the customer must provide dated proof of purchase and must notify the Company

within the warranty period.

For warranty service: Call toll free 800-445-1805, or write to Pramac America, LLC, Product

Services, P. O. Box 6001, Kearney, NE 68848.

Exclusions And Limitations: The company makes no other warranty of any kind, express or

implied. Implied warranties, including warranties of merchantability and of fitness for a particular

purpose, are hereby disclaimed. The warranty service described above is the exclusive remedy

under this warranty; Liability for incidental and consequential damages is excluded to the extent

permitted by law.

This warranty gives you specific legal rights, and you may also have other rights which vary from state

to state. Some states do not allow a disclaimer of implied warranties, or the exclu-sion or limitation of

incidental and consequential damages, so the above disclaimers and exclusions may not apply to you.

CUSTOMER SERVICE

LIMITED WARRANTY

Note A: Pramac America, LLC will not provide engines as

replacement parts. Engines are covered through the engine

manufacturer's warranty. Consult the accompanying engine

manual or contact our service department for assistance.

One (1) year from the date of purchase on products used for consumer,

business or commercial applications.

1 2

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Powermate PP0100342 Operations Manual Page 2

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